Dr. Suresh Reddy: Engineering Leadership in Control Systems & Electrification

Expert in Control Systems, Electric & Hybrid Powertrains, Microgrids, Energy Storage & Renewables

Electric/Hybrid Powertrains & Charging Systems
Diesel electric, trolley, battery, fuel cell and hybrid electric powertrains, charging systems, components, control systems and diagnostics
Areas of experience/expertise:
  • System architectures/configurations

  • Systems Integration

  • Moving components (motors/generators, gearing, pantograph)

  • Power Electronics (inverters, converters, choppers, thyristors)

  • Charging Systems - Off-board (EVSE, DC fast charge)

  • Charging Systems - On-board (for storage or auxiliary battery)

  • Power sources (Diesel engines, batteries, fuel cells)

  • Powertrain control system architecture

  • Electric Drive control systems

  • Dynamic braking systems and control

  • Control of AC/DC motors, generators, inverters, thyristors

  • Thermal protection of electric drive components

  • Powertrain cooling systems & control

  • Control of power sources (engines, batteries, fuel cells)

  • Modeling and simulation of systems and control

  • Model based software development

  • Software In the Loop/Hardware In the Loop (HIL)/Power HIL verification/validation

CAT® 795F AC Mining truck
CAT® 794 AC Mining truck
CAT® Trolley Assist System
Respective Powertrain components
CAT® 793 Battery Electric Mining truck
CAT® MEC500 DC Fast Charger
Relevant Experience/Roles (at CAT, GE, Fronius USA)
People/program/tech leadership through full development cycle:
  • GE Evo series locomotive diesel engine and auxiliary systems controls, simulations, and software automation from Matlab/Simulink
  • Caterpillar Inc's firs AC electric drive for mining trucks - system, rotating components, concepts/requirements for control systems and power electronics, desktop/HIL/lab simulation & validation platforms
People/program leadership for several development phases:
  • Caterpillar Inc's 793F AC, MT4400D AC, 794 AC and 795F AC trolley concepts, components/system prototype build phases
  • Fronius Wattpilot (EVSE) testing in lab, concepts for US market
Tech leadership/strategy for several development phases:
  • CAT mining truck electric/mechanical/electromechanical drivetrain and various battery/diesel hybrid configuration concepts analysis
  • CAT Marine, Oil & Gas organic growth concepts & business case
  • CAT Gas compression motors strategy, concepts, collaboration
  • Concepts for electric turbo assist/turbo compound for engines

  • CAT concepts for electric frac pump drive, and integration with turbine gensets

  • CAT Marine concepts for diesel mech/electric propulsion, power split hybrid , diesel/battery electric hybrid
  • Concepts for energy transfer/charging for CAT electrification, DOE proposals for charging system, CharIN interface

  • Concepts/simulations/evaluations for battery/fuel cell/ diesel/trolley/tether electric/hybrid powertrain architectures for mining/rail/construction machines

Tech oversight for several development phases:
  • MEC500 DC fast charger issue resolutions

  • Oversight of concepts for on board/off board chargers/EVSEs, multi-MW MCS DC fast charger, Dynamic Energy Transfer for mining equipment

Training/competency development:

  • Internal electrification learning series and external custom courses coordination, including teaching, covering electric/hybrid powertrains, components and controls to 1200+ CAT employees

  • Creation of talent pools in electrification by expertise area, across CAT enterprise

CAT® Gas Compression Motors
CAT® Marine Hybrid System
Electric frac trailer
E-frac mobile power plant
CAT® 793F AC Mining truck (program suspended)
CAT® MT4400D AC Mining truck (limited production)
Diesel Electric Locomotive
GE Evo Locomotive Powertrain Controls
Engine Control Unit
Control Panels
CAT® Dynamic Energy Transfer System
Fronius Wattpilot (EVSE)
Key Product R&D Experience (at Caterpillar Inc, GE, Fronius USA)
Patents/Patent Publications
Awards

Experience

Suresh B Reddy brings extensive leadership in engineering, focusing on control systems, electrification, vehicle powertrains, microgrids, solar energy, and energy storage solutions.

Leadership

Engineering Expertise

Proven skills leading innovative energy and vehicle powertrain projects.

Engineer reviewing technical schematics in a modern control systems lab.
Engineer reviewing technical schematics in a modern control systems lab.
Professional Highlights

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Expertise & Leadership

Showcasing engineering leadership in control systems, electrification, and sustainable energy solutions.

Control room panel screens displaying engineering data and system controls.
Control room panel screens displaying engineering data and system controls.
Solar panels and microgrid infrastructure under a clear sky during daytime.
Solar panels and microgrid infrastructure under a clear sky during daytime.
Energy Storage

Innovative solutions for efficient energy storage integrating renewable sources and microgrids.

Vehicle Powertrains

Advanced powertrain technologies designed for electrification and optimized vehicle performance.

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Get in Touch

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